Thermal Resistance Research Articles

Molecular dynamics study on the influence of thermal aging on the mechanical properties of epoxy resins for high voltage bushing.

Thermal aging significantly deteriorates the mechanical properties and service performance of epoxy resins used for the high-voltage bushing. Current studies on the thermal aging behavior of epoxy resins mainly focus on experimental observations. However, an in-depth understanding of the mechanism of thermal aging of epoxy resins requires the monitoring of structural evolution of epoxy resins during thermal aging at the molecular level. To thoroughly analyze the intrinsic factors affecting structural evolution and the effect of thermal aging on the mechanical properties of epoxy resin for high-voltage bushing, epoxy resin models with different crosslinking degrees were established and thermal aging treatments at various temperatures and time periods were carried out by molecular dynamics simulation. It was found that the tensile strength of the epoxy resin was enhanced with the increase of the crosslinking degree, which was related to the elevation of the proportion of C-N and O-H bonds in its structure. With the increase of thermal aging temperature, the tensile strength of the epoxy resin decreased, which was related to the formation of weak bonds. At the early stage of thermal aging and after a period of high-temperature thermal aging, the strength of epoxy resin significantly decreases. The thermal aging of the epoxy resin is accelerated under external loading. In addition, the crosslinking degree and curing agent also affect the thermal aging resistance of epoxy resins. The results of this study can provide guidance for predicting and improving the thermal aging resistance of epoxy resins. Materials Studio was used to construct molecular models and complete crosslinking reactions. DGEBA and 44DDS (or 33DDS) were mixed at a ratio of 2:1, followed by crosslinking reaction. During this process, the Nose method was used to control temperature, the Berendsen method was used to control pressure, and the polymer consistent force field (PCFF) was used to control the motion and force of atoms. Isobaric-isothermal ensemble (NPT ensemble) was used to heat up epoxy resin models to various thermal aging temperatures of 400K, 500K, 600K and 700K. The models were maintained at these temperatures for different thermal aging times of 100ps, 200ps, 300ps, 400ps, 500ps, 600ps, 700ps and 800ps. Afterwards, the models were cooled down to 300K and subjected to uniaxial tensile testing at this temperature with a strain rate of 1 × 109s-1. The structural configurations and stress-strain data during the tensile process were recorded. The flow stress of the material was derived by counting the average stress in the 20-50% strain interval.

Design of Soft/Hard Interface with High Adhesion Energy and Low Interfacial Thermal Resistance via Regulation of Interfacial Hydrogen Bonding Interaction.

Adhesion ability and interfacial thermal transfer capacity at soft/hard interfaces are of critical importance to a wide variety of applications, ranging from electronic packaging and soft electronics to batteries. However, these two properties are difficult to obtain simultaneously due to their conflicting nature at soft/hard interfaces. Herein, we report a polyurethane/silicon interface with both high adhesion energy (13535 J m-2) and low thermal interfacial resistance (0.89 × 10-6 m2 K W-1) by regulating hydrogen interactions at the interface. This is achieved by introducing a soybean-oil-based epoxy cross-linker, which can destroy the hydrogen bonds in polyurethane networks and meanwhile can promote the formation of hydrogen bonds at the polyurethane/silicon interface. This study provides a comprehensive understanding of enhancing adhesion energy and reducing interfacial thermal resistance at soft/hard interfaces, which offers a promising perspective to tailor interfacial properties in various material systems.

Simulation investigation of effects of substrate and thermal boundary resistance on performances of AlGaN/GaN HEMTs

Simulation investigation of effects of substrate and thermal boundary resistance on performances of AlGaN/GaN HEMTs

Understanding of multi-way heat extraction using peripheral diamond in AlGaN/GaN HEMT by electrothermal simulations

Abstract High power operation of high electron mobility transistors (HEMTs) is limited due to a variety of thermal resistances in the HEMT device causing self-heating effects (SHEs) in the device. To reduce the SHEs, diamond heat spreaders integrated to the device have proven efficient for heat extraction from the device. In this report using electro-thermal TCAD simulations, we demonstrate an understanding of multiway heat extraction utilizing diamond heat spreaders for improving HEMT thermal performance at high DC output power density
(~40 W/mm). The impact of each heat extraction pathway is understood while considering the thermal boundary resistance between Diamond/GaN hetero-interface and optimization of the GaN buffer layer thickness. Using these findings, we simulated an AlGaN/GaN HEMT device operating at 40 W/mm DC output power while maintaining device temperature at approximately 470 - 500 K.

Physiological and Transcriptome Analyses Reveal the Protective Effect of Exogenous Trehalose in Response to Heat Stress in Tea Plant (Camellia sinensis)

It is well known that application of exogenous trehalose can enhance the heat resistance of plants. To investigate the underlying molecular mechanisms by which exogenous trehalose induces heat resistance in C. sinensis, a combination of physiological and transcriptome analyses was conducted. The findings revealed a significant increase in the activity of superoxide dismutase (SOD) and peroxidase (POD) upon treatment with 5.0 mM trehalose at different time points. Moreover, the contents of proline (PRO), endogenous trehalose, and soluble sugar exhibited a significant increase, while malondialdehyde (MDA) content decreased following treatment with 5.0 mM trehalose under 24 h high-temperature stress (38 °C/29 °C, 12 h/12 h). RNA-seq analysis demonstrated that the differentially expressed genes (DEGs) were significantly enriched in the MAPK pathway, plant hormone signal transduction, phenylpropanoid biosynthesis, flavone and flavonol biosynthesis, flavonoid biosynthesis, and the galactose metabolism pathway. The capability to scavenge free radicals was enhanced, and the expression of a heat shock factor gene (HSFB2B) and two heat shock protein genes (HSP18.1 and HSP26.5) were upregulated in the tea plant. Consequently, it was concluded that exogenous trehalose contributes to alleviating heat stress in C. sinensis. Furthermore, it regulates the expression of genes involved in diverse pathways crucial for C. sinensis under heat-stress conditions. These findings provide novel insights into the molecular mechanisms underlying the alleviation of heat stress in C. sinensis with trehalose.

Ameliorating carbon capture efficiency of polysulfone membranes via collegial incorporation of zeolite imidazole frameworks and carbon nanotubes

AbstractContinuously exacerbating situation of global warming can be effectively mitigated by controlling carbon emissions from combustion processes through economically attractive membrane technology. Carbon capture efficiency of prospective membranes can be significantly improved via synergistically incorporating CO2‐selective ZIF‐300 nanoparticles and carbon nanotubes (CNTs) into polysulfone (PSF) matrix. Solution‐casting coupled with phase‐inversion processes were employed to concoct hybrid membranes containing varying loadings of both nanofillers. Manufactured composite membranes showed improved matrix structure, uniform nanofillers scattering, enhanced thermal resistance, and ameliorated nanofillers‐polysulfone interfacial adhesion as evidenced by morphological and thermal analysis. Both sorption and permeation measurements for CO2 and N2 gases performed on created membranes indicated upgraded CO2 permeability and CO2/N2 permselectivity on account of collegial impact of added nanofillers. In contrast to pristine polysulfone membrane rendering CO2 intake of 4.1 and CO2/N2 sorption selectivity of 12, hybrid membrane containing 15% ZIF‐300 and 3% CNTs uplifted corresponding values to 12 and 22, respectively. As compared to unadulterated polysulfone membrane, CO2 permeability and CO2/N2 permselectivity of hybrid membrane doped with optimized nanofillers loading of were, respectively, elevated by five‐ and three‐folds. Unique features of manufactured membranes can best be manifested in terms of their ability to maintain gas separation performance from post‐combustion effluents.

MOFs-Based Materials with Confined Space: Opportunities and Challenges for Energy and Catalytic Conversion.

Metal-Organic Frameworks (MOFs) are a very promising material in the fields of energy and catalysis due to their rich active sites, tunable pore size, structural adaptability, and high specific surface area. The concepts of "carbon peak" and "carbon neutrality" have opened up huge development opportunities in the fields of energy storage, energy conversion, and catalysis, and have made significant progress and breakthroughs. In recent years, people have shown great interest in the development of MOFs materials and their applications in the above research fields. This review introduces the design strategies and latest progress of MOFs are included based on their structures such as core-shell, yolk-shell, multi-shelled, sandwich structures, unique crystal surface exposures, and MOF-derived nanomaterials in detail. This work comprehensively and systematically reviews the applications of MOF-based materials in energy and catalysis and reviews the research progress of MOF materials for atmospheric water harvesting, seawater uranium extraction, and triboelectric nanogenerators. Finally, this review looks forward to the challenges and opportunities of controlling the synthesis of MOFs through low-cost, improved conductivity, high-temperature heat resistance, and integration with machine learning. This review provides useful references for promoting the application of MOFs-based materials in the aforementioned fields.

The influence of in situ microfibrillation on the mechanical properties and warpage of low‐density polyethylene/polystyrene composite prepared by fused filament fabrication

AbstractFused filament fabrication (FFF) has been widely adopted due to its simplicity and cost‐effectiveness. But until now, its application materials are still limited. Polyolefin material is one of the most commonly used plastics. However, low‐density polyethylene (LDPE) is rarely used in FFF due to the inadequate strength of the filaments and the warpage of the printed parts. In this work, polystyrene (PS) is added to LDPE to obtain blend filaments. After that, the filaments are used to validate the possibility of in situ microfibrillation directly in the process. The results show that the addition of PS can significantly improve the bending strength, bending modulus, and hardness without affecting the heat resistance and crystal transition of the composite. Besides, the PS dispersed phase can form microfibers under the influence of the shear field. The formation of microfibers can significantly enhance the mechanical properties of composites. The tensile strength and Young's modulus increase by 140% and 221%, respectively. The warping deformation and surface morphology of printed parts are also improved. This study provides a new idea for utilizing low‐strength polyolefin in 3D printing and achieving performance enhancement.

Study on Phenol–Formaldehyde Resin–Montmorillonite Impregnation and Compression Modification of Chinese Fir

In this study, a phenol–formaldehyde resin–montmorillonite intercalation composite solution was used as a modifier to treat Chinese fir via impregnation and compression. The basic characteristics and wettability of the PF (phenol–formaldehyde)–montmorillonite impregnation solution were analyzed. The effects of the solid content of PF, the quantity of montmorillonite, and the impregnation time on the impregnation weight gain of Chinese fir were studied through orthogonal experiments. The results showed that when the amount of montmorillonite was 1%, the wettability of the PF–montmorillonite impregnation solution performed the best, the curing time was short, and the curing strength was high. The optimal impregnation process consists of a PF solid content of 25%, an impregnation time of 120 min, and a montmorillonite ratio of 1%. Under these conditions, the modified Chinese fir was prepared via hot pressing. The effects of the addition of montmorillonite and different levels of compressibility on the physical and mechanical properties of modified wood were studied. The physical and mechanical properties were found to be better when the compression ratio was 33%: the density increased from 0.33 g/cm3 to 0.58 g/cm3; the surface hardness increased from 33.6 HD to 70.9 HD; the static bending strength increased from 60.4 MPa to 98.7 MPa; and the elastic modulus increased from 6 390 MPa to 11 498 MPa. After 30 days of release, the compression rebound rate was 3.97%. Meanwhile, the micromorphology and heat resistance of the impregnated compressed Chinese fir showed that the PF–montmorillonite impregnation solution entered into the cell cavity and intercellular space of the Chinese fir and formed a good composite, thus improving the water resistance, heat resistance, and physical and mechanical properties.

Impacts of eliminating ungated access regions on DC and thermal performances of GaN-based MIS-HEMT

Abstract Impacts of eliminating access regions on DC and thermal performances of GaN-based MIS-HEMT have been studied using a device of 4-μm gate length. Nominal absence of access regions was achieved by MOCVD-regrown heavily n-doped GaN contact region extended to the 2DEG channel (sheet resistance as low as 14 Ω/□ and ohmic contact resistance of 0.20 Ω·mm) and 22-nm-thick AlN/Al2O3/HfO2 insulator layers acting as both gate dielectrics and sidewall spacers. As a result, a low knee voltage (2.5 V @ VGS = + 2 V) comparable to deeply-scaled devices was attained, revealing the dominant role of access regions in knee voltages. High linearity at lower supply voltages (gate voltage swing of 7.3 V @ VDS = 5 V) and a faster gate voltage swing saturation trend with VDS increasing was observed benefiting from the improved utility of applied lateral voltage. Moreover, a much lower thermal resistance compared with that of the conventional MIS-HEMT structure (146 vs. 202 K/W) was extracted by a static-pulsed I-V measurement method. Simplified TCAD simulations were conducted to explain the underlying mechanisms, demonstrating that the enhanced surface heat flow covered by gate metal as well as the more uniform electric field along the 2DEG channel accounts for the better capability of heat management in the device free of access regions. Our results indicate how much enhancements in terms of DC and thermal performances can be obtained by eliminating access regions in a GaN-based MIS-HEMT structure.

Slate–Cork Laminate Enhanced with Silicone for Habitat Industry Application

This study investigates the feasibility of using a composite material comprising slate reinforced with cork sheets for architectural purposes like facades and wall coverings. The research involves the comprehensive characterisation of both slate and cork materials along with the evaluation of the silicone adhesive used in their bonding process, specifically Sikasil® HT from SIKA®. It was found that both slate and cork exhibited low wettability, which was enhanced through cold plasma treatment. Subsequently, a composite sandwich structure was fabricated and subjected to impact testing in a drop tower, along with fire resistance evaluations. The fire tests revealed that when subjected to a flame of 900 °C for 15 min, the slate alone heated rapidly, reaching 500 °C within 3 min on the side opposite to the flame. However, the sandwich structure reached 260 °C on the cork side (opposite to the flame) at 7.5 min, maintaining this temperature until the deterioration or detachment of the cork between 11 and 12 min. This provided insulation and delayed ignition. The sandwich structure maintained its fire resistance due to the insulating properties of cork and the superior thermal resistance of silicone compared to other adhesives up to 260 °C. Overall, the results suggest the potential suitability of this sandwich structure for architectural applications. Its favourable adhesion properties and acceptable fire resistance indicate that it could serve as a viable alternative for construction materials in architectural contexts.

Keplerate-Type Polyoxometalates-Based Triboelectric Nanogenerator for Higher Performance via the Morphology Modulation of Blackberry Structure.

The triboelectric material is the key factor affecting the performance of triboelectric nanogenerators (TENGs). Inorganic materials have higher heat resistance and stability than widely used organic materials. However, the weaker triboelectric property limits the application of TENGs. Modulating surface roughness by changing particle shape and size is a simple way to increase performance for TENGs. Polyoxometalates (POMs) have unrivalled structural diversity and can self-assemble to form different nanostructures. In this study, we propose [{(NH4)42[Mo72VIMo60VO372(CH3COO)30(H2O)7.ca.300H2O.ca.CH3COONH4)]}-Mo132] and [{Na8K14(VO)2[{(MoVI)(Mo5VIO21)(H2O)3]}10{(MoVI)Mo5VIO21(H2O)3(SO4)}2{VIVO(H2O)20}{VIVO}10({KSO4}5)2]·150H2O)}-Mo72V30] with blackberry structure which are cured and prepared into film by spin-coating technique, are used as triboelectric positive materials for the first time in the field of TENGs. Keplerate-type polyoxometalates can form blackberry structures with higher dispersibility and flexibility, which can be used to control surface roughness by regulating the size of particles. The discovery proves that the particle size influences the surface roughness, which adjusts the output of TENGs. According to our findings, Mo132-h-TENG generates an output voltage of 29.3 V, an output charge of 8 nC 2-3 folds higher than Mo132-TENG, and a maximum power density of 6.25 mW·m-2 at 300 MΩ. Our research provides that altering the dimensional size can be an available way to raise the output of TENGs.

Screening and Identification of the Biomarkers Applied for the Evaluation of Acute and Chronic Thermal Tolerance Ability in Largemouth Bass (Micropterus salmoides)

Affected by the continuously rising temperature, thermal stress leads to a delinked growth rate and resistance to stress in cultured largemouth bass (Micropterus salmoides, LMB) in China. Identification of LMB with better thermal resistance will benefit the breeding of new varieties. However, there has been limited reporting on the evaluation to identify LMB with better thermal resistance. LMB consists of the northern LMB (Micropterus salmoides salmoides, NLMB) and the Florida LMB (Micropterus salmoides floridanus, FLMB). Due to their different geographical distributions, it has been suggested that FLMB exhibit better thermal resistance compared to NLMB. In this study, NLMB and FLMB were subjected to thermal stress for 3 h (acute) and 60 d (chronic) at 33 °C, respectively. Subsequently, the variations of 12 candidate biomarkers between NLMB and FLMB were analyzed. Exposure to acute thermal stress significantly increased plasma cortisol, blood glucose, and lactate levels; activities of superoxide dismutase (SOD), glutathione peroxidase (GPX), catalase (CAT), glucose kinase (GK), pyruvate kinase (PK), lactate dehydrogenase (LDH), and glucose 6 phosphatase (G6Pase); and the expressions of hsp70 and hsp90 in both NLMB and FLMB (p < 0.05). Compared to NLMB, FLMB exhibited a lower plasma cortisol level and a higher expression of hsp90 under acute thermal stress (p < 0.05). Exposure to chronic thermal stress significantly increased plasma cortisol and blood glucose levels, as well as activities of GK, PK, LDH, and G6Pase, as well as expressions of hsp70 and hsp90 in both NLMB and FLMB (p < 0.05). Additionally, FLMB showed a lower expression of hsp70 compared to NLMB (p < 0.05). In conclusion, our results showed that LMB with lower plasma cortisol level and higher expression of hsp90 under acute thermal stress, as well as lower expression of hsp70 under chronic thermal stress were suggested to have better thermal resistance. Our study provides valuable information for identifying and breeding LMB varieties with better thermal resistance in the future.

Determination of optical properties of single crystal diamond substrates grown via welding-assisted microwave plasma enhanced chemical vapour deposition

Lab grown single crystal diamonds (SCDs) offer unrivalled hardness, a wide range of optical transparency, and supremely high thermal conductivity reliable materials to be a part of devices run at high frequency, temperature, and power. Effective synthesis techniques are essential in enhancing the potential applications of high-quality SCDs. This study aims to decrease the thermal contact resistance between diamond seeds and the molybdenum holder by utilizing welding material. Quality of grown diamond substrates (plates) were assessed by analysing optical properties through Raman, UV-Vis, and FT-IR spectroscopic methods. The findings revealed that the grown single-crystal diamonds have excellent transmittance (>70%) and absorption at 270 nm. Calculations also showed an average absorption coefficient of 1.1 cm−1, indicating the high quality of the grown SCDs with nitrogen impurities below 10 ppm. The absorption observed in the FTIR spectra, ranging from 1600 cm−1 to 2700 cm−1 with a peak at 2354.13 cm−1, is referred to as the “two phonon region,” which is a distinctive feature of the diamond phase.

Synthesis, crystal structure and properties of YB2C2

ABSTRACT YB2C2 is a novel ultra-high temperature ceramic material with high damage tolerance. In this work, the synthesis mechanism, crystal structure, electronic structure, elastic properties and thermal shock resistance of YB2C2 were systematically investigated through experiments and calculations. It was determined by differential scanning calorimetry with the heating rate of 10°C/min that YB2C2 was formed by the reaction of YB2C and C at about 1202°C, and became the main phase at 1450°C. The space group of YB2C2 was determined to be P4/mbm by X-ray diffraction, transmission electron microscopy, Rietveld refinement and first-principles calculations for the first time. The lattice constants are a = b = 0.5351 nm and c = 0.3561 nm. The atom positions are as follows: Y is located at 2a (0, 0, 0), B is located 4 h (0.133, 0.633, 0.5) and C is located at 4 h (0.662, 0.162, 0.5). The chemical bonding of YB2C2 displayed sharp anisotropy, with strong B-C bond within the B2C2 nets, and weak Y-B/Y-C bond between Y atom layers and B2C2 nets. Additionally, YB2C2 exhibited abnormal thermal shock resistance when the thermal shock temperature exceeded 800°C, with the residual flexural strength at 1300°C being more than 70% of the strength at room temperature.

Evaluating Recycled Concrete Aggregate and Sand for Sustainable Construction Performance and Environmental Benefits

This research investigates the potential of utilizing recycled concrete aggregate (RCA) and recycled sand (RS), derived from crushed concrete cubes, as sustainable alternatives in construction materials. The study comprehensively evaluates the properties of RCA and RS, focusing on workability, impact resistance, abrasion resistance, and compressive strength to determine their viability as substitute construction materials. A notable finding is RS’s enhanced fire and heat resistance when used as a fine aggregate in mortar blends, mixed with cement and Sinicon PP in a 3:1 ratio. The experimental analysis included thorough assessments of uniformity, durability, and curing time, alongside Scanning Electron Microscopy (SEM) for structural examination. Results show that RCA has an Aggregate Impact Value (AIV) of 5.76% and a Los Angeles Abrasion Value (LAA) of 21.78%, demonstrating excellent strength of the recycled aggregates. The mortar mix was also prepared using recycled sand, cement, and Sinicon PP, and its stability was confirmed through soundness tests, which resulted in a 0.53 mm expansion and a satisfactory consistency level of 44%. Ultrasonic pulse velocity (UPV) tests also indicated high-quality concrete formation using RCA and RS. SEM imaging corroborated this by revealing a bond between the cement paste and the aggregates. Incorporating RS and RCA in concrete mixtures impressively yielded a compressive strength of 26.22 N/mm2 in M20-grade concrete. The study concludes that using RCA and RS waste materials in the construction sector underlines that sustainable practices can be integrated without compromising material quality. This approach aligns with sustainable development goals and fosters a more environmentally friendly construction industry.

Ceramic Fiber-Reinforced Polyimide Aerogel Composites with Improved Shape Stability against Shrinkage

Polyimide (PI) aerogels, renowned for their nano-porous structure and exceptional performance across a spectrum of applications, often encounter significant challenges during fabrication, primarily due to severe shrinkage. In this study, we innovatively incorporated ceramic fibers of varying diameters into the PI aerogel matrix to enhance the shape stability against shrinkage. Thestructure of the resulting ceramic fiber-reinforced PI (CF-PI) aerogel composites as well as their performance in thermal decomposition, thermal insulation, and compression resistance were characterized. The results revealed that the CF-PI aerogel composites dried by supercritical ethanol achieved greatly reduced shrinkage as low as 5.0 vol.% and low thermal conductivity ranging from 31.2 mW·m−1·K−1 to 35.3 mW·m−1·K−1, showcasing their excellent performance in shape stability and thermal insulation. These composites also inherited the superior residue-forming ability of ceramic fibers and the robust mechanical attributes of PI, thereby exhibiting enhanced thermal stability and compression resistance. Besides, the effects of different drying conditions on the structure and properties of CF-PI aerogels were also discussed. The coupling use of supercritical ethanol drying with the addition of ceramic fibers is preferred. This preferred condition gives birth to low-shrinkage CF-PI aerogel composites, which also stand out for their integrated advantages include high thermal stability, low thermal conductivity, and high mechanical strength. These advantages attribute to CF-PI aerogel composites substantial potential for a wide range of applications, particularly as high-performance thermal insulation materials for extreme conditions.

An analysis of the impact of nanofluids on the cooling effectiveness of pin and perforated heat sinks

In the presented numerical study, the effect of the use of mono and hybrid (CuO/Water at 2% volume concentration and CuO + Fe/Water (1% CuO + 1% Fe)) type nanofluid in heat sinks designed in new geometric structures used to increase the processor cooling performance was investigated. The geometries used are circular, triangular, square, hexagonal, square, and hexagonal, and their perforated structures and their effects on a total of eight geometries were analyzed. In addition to these, the rate of improving the temperature distribution and heat transfer in the heat sink, i.e., the Performance Evaluation Criterion (PEC), was also examined. According to the results obtained, the lowest thermal resistance value is seen in the circular cross-section with Rth = 0.289 K/W, while the highest thermal, i.e., cooling performance is seen in the triangular perforated structure with Rth = 0.63 K/W and at the lowest pressure inlet condition. In terms of temperature distribution, the most uniform distribution was obtained between 311.82 and 308.98 K in the circular section. The most interesting result in terms of the results was the PEC = 1.4 for the triangular hole structure in the heat transfer improvement performance. The main reason for this is that the range of the temperature distribution shown is very high (319–311.5K).

Biomimetic porous wick with efficient fluid transport and excellent heat transfer for loop heat pipes

The porous wick, as a core component of the loop heat pipe (LHP), serves as a source of circulation power. Inspired by the transport system of plant vessels, a radially stacked polyethersulfone (PES) porous wick was designed using PES membranes with an anisotropic porous structure. The PES membranes exhibited excellent capillary force and high permeability. However, the supply capacity of the axially stacked wick was far inferior to that of sintered wick due to the problem of contact gaps and pore misalignment between layers. From the bionic point of view, a laminar winding special transport structure, which is perpendicular to the direction of liquid transport was proposed. The method effectively avoids the adverse effects of gap and pore misalignment on liquid transport. Combining experimental and simulation methods, the heat transfer characteristics and liquid transport characteristics of the radial stacking polyethersulfone wick (RPES) were studied and compared with those of traditional axial stacking polyethersulfone wick (APES) and sintered nickel wick. The results showed that the heat transfer performance of RPES-LHP was significantly improved, with the heating surface temperature maintained at 54.1 °C and thermal resistance of 0.095 °C/W under a heat load of 400 W, which was respectively 26.6 °C and 0.066 °C/W lower than that of the APES-LHP. The evaporator thermal resistance of RPES-LHP also ranked among the top in existing research on wicks. Simulation results indicated that the radial stacking method avoided capillary force weakening and flow resistance increase caused by gap and pore misalignment, thereby enhancing the supply capacity of RPES. The concept of regulating the stacking orientation of the wick to be perpendicular to the direction of liquid transport can strengthen the supply capacity and provide light on the design of porous wicks in the future.

Topological and multi-objective optimization of single-phase heat transfer and energy efficiency using manifold micro-channels for high-power electrics cooling

To achieve energy-efficient cooling of high-power electrics, present work demonstrates combined methods using topological design and multi-objective optimization to reconstruct manifold micro-channels (MMC). The micro-channel domain is first topologized by density-based method under pressure drop and energy dissipation constraints. The multi-objective optimization is subsequently applied to optimize structure and operating parameters of reconstructed MMC using kriging model and genetic algorithm. The simulation results show that favorable thermal performance is obtained in the topological MMC with branch-channels, pin fins and root-channels, increasing average heat transfer coefficient by 19.4 % compared to conventional MMC. For the optimal flow rate, the lowest total thermal resistance (Rtotal) of 0.17 KW−1 is obtained for the optimized-topological MMC at a pumping power (Pp) of 9.53 mW, meanwhile the maximum temperature-rise is decreased by 15.2K. Furthermore, an extensive benchmark of different single-phase micro-fluidic cooling technologies is performed. For an extremely low Rtotal of 0.2 KW−1, present optimized-topological MMC only requires Pp of 3 mW, which is 11.7 times, 26.7 times and 70 times lower than that of conventional MMC, pin-fin and strip-fin micro-fluidic systems. This superior hydro-thermal performance successfully manages the heat flux of 100 W/cm2 to 400 W/cm2 with cooling coefficient of 104 to 107, significantly outperforming other micro-fluidic cooling technologies.